Developing an Effective Safety Culture -  James Mercurio,  James Roughton

Developing an Effective Safety Culture (eBook)

A Leadership Approach
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2002 | 1. Auflage
384 Seiten
Elsevier Science (Verlag)
978-0-08-048870-7 (ISBN)
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Developing an Effective Safety Culture implements a simple philosophy, namely that working safely is a cultural issue. An effective safety culture will eventually lead to the desired goal of zero incidents in the work place, and this book will provide an understanding of what is needed to reach this goal. The authors present reference material for all phases of building a safety management system and ultimately developing a safety program that fits the culture.

This volume offers the most comprehensive approach to developing an effective safety culture. Information is easily accessible as the authors move first through, understanding the cost of incidents, then to perspectives and descriptions of management systems, principal management leadership traits, establishing and evaluating goals and objectives, providing visible leadership, and assigning required responsibilities. In addition, you are given the means to systematically identifying hazards and develop your own hazard inventory and control system.

Further information on OSHA requirements for training, behavior-based safety processes, and the development of a job hazard analysis for each task is available as well. Valuable case studies, from the authors' own experience in the industry, are used throughout to demonstrate the concepts presented.

* Provides the tools to rebuild or enhance a desired safety culture
* Allows you to identify a program that will fit your specific application
* Examines different philosophies in relation to safety culture development
Developing an Effective Safety Culture implements a simple philosophy, namely that working safely is a cultural issue. An effective safety culture will eventually lead to the desired goal of zero incidents in the work place, and this book will provide an understanding of what is needed to reach this goal. The authors present reference material for all phases of building a safety management system and ultimately developing a safety program that fits the culture.This volume offers the most comprehensive approach to developing an effective safety culture. Information is easily accessible as the authors move first through, understanding the cost of incidents, then to perspectives and descriptions of management systems, principal management leadership traits, establishing and evaluating goals and objectives, providing visible leadership, and assigning required responsibilities. In addition, you are given the means to systematically identifying hazards and develop your own hazard inventory and control system. Further information on OSHA requirements for training, behavior-based safety processes, and the development of a job hazard analysis for each task is available as well. Valuable case studies, from the authors' own experience in the industry, are used throughout to demonstrate the concepts presented.* Provides the tools to rebuild or enhance a desired safety culture* Allows you to identify a program that will fit your specific application* Examines different philosophies in relation to safety culture development

Cover 1
Copyright Page 5
Contents 8
Acronyms 16
About the Author 18
Foreword 20
Preface 22
Introduction 30
Part 1: Characteristics of an Effective Safety Culture 40
Chapter 1. Does Management Commitment Make a Difference? 42
Introduction 42
Cost Impact to Business 42
The Direct and Indirect Costs of Accidents 47
Incident Costs 48
Case Histories 50
Summary 51
References 53
Chapter 2. Defining a Value System 55
Introduction 55
Culture and Safety 55
What Sets the Culture? 56
Why Do Cultures Fail? 57
What Are Values? 59
Changes in Behavior 64
Recognizing Success 64
What Can We Learn? 66
A New Management Safety System Begins to Emerge 67
Safety Climate (Culture) Defined 68
Audits 70
Summary 70
References 71
Chapter 3. OSHA’s Voluntary Guidelines for Safety Management 73
Introduction 73
Program Elements 73
Management Commitment Leadership 75
Employee Participation 75
Hazard Identification and Assessment 76
Hazard Prevention and Control 78
Information and Training 79
Multi-employer Workplace 80
Employee Rights 81
Voluntary Protection Programs 81
Summary 84
References 86
Part 2: Management Aspects of an Effective Safety Culture 88
Chapter 4. Management’s Role in Developing an Effective Safety Culture 90
Introduction 90
Charting the Course/Creating the Vision 91
Defining Roles and Responsibilities 94
Obstacles to Successful Safety Program Development 96
Defining Accountability 96
Summary 99
References 102
Chapter 5. Journey to a Safety Culture: Determining the Direction of Your Management System 103
Introduction 103
Pathway to Safety Excellence 104
Pitfalls to the Process 107
Accident Pyramid 107
Management Processes for Improvement 110
Developing Your Policy 110
Communicating Your Policy 110
Developing Goals and Objectives 113
Establishing Your Objectives 113
Identifying Your Objectives 114
Defining Objectives 115
Writing Your Objectives 117
Communicating Your Objectives 119
Reviewing Objectives 120
Numerical Goals 122
Descriptive Goals 123
Where Are You Now? 125
How Do You Get from Here to There? 126
Developing an Action Plan 126
Strategic Map for Change 127
Obtaining Top Management “Buy-In" 129
Conduct Self Assessment/Bench Marking 130
Summary 132
References 133
Chapter 6. Management Leadership: Demonstrating Commitment 135
Introduction 135
Management Leadership 139
Example of Management Systems 145
Contractor Safety 149
Other Core Elements 150
Summary 150
References 153
Chapter 7. Employee Participation 155
Introduction 155
Why Should Employees Be Involved? 156
Close Contact with Hazards 158
Improved Support 159
More Participation, More Awareness 160
Hawthorne Studies 160
Lessons Learned 162
Committee Participation 163
Getting Employee Participation Started 164
Forming a Committee 164
How to Use Employees in the Process 165
Joint Labor–Management Committees 166
Other Joint Committees 166
Conducting Site Inspections 168
Routine Hazard Analysis 168
Developing or Revising Site-Specific Safety Rules 168
Training Other Employees 169
Different Approaches: Union and Non-union Sites 169
Usual Forms of Employee Participation 172
What Management Must Do 173
Summary 174
References 176
Chapter 8. Assigning Safety Responsibilities 178
Introduction 178
The Value of Written Job Descriptions 179
Review the Existing Organization 180
Determine Role of Each Position 180
Determining and Assigning Specific Responsibilities 185
Summary 187
References 189
Chapter 9. Developing Accountability 190
Introduction 190
Establishing Clear Goals and Assigning Responsibilities 191
Establishing Employee Objectives 193
Establishing Consequences for Failure to Perform Adequately 194
Defining Accountability 194
Measurement Tools 197
Performance Measurements for Supervisors 199
Middle and Upper Management Results Measurements 201
Upper Management Performance Measurements 204
Failure Measurements 207
Before-the-Fact Measures 207
The Overzealous Company 207
The Rewarding Company 208
The Lively Organization 208
The Reactive Organization 208
Summary 209
References 211
Part 3: Safety and Health Programs That Support the Safety Culture 212
Chapter 10. Developing a Hazard Inventory 214
Introduction 214
Comprehensive Surveys 215
Evaluating the Professional Resource 217
Evaluating the Survey 218
Follow-up Surveys 220
Involving Employees in Establishing the Inventory 220
Change Analysis 221
Analyzing Multiple Changes 223
When Employees Change 223
Routine Hazard Analysis 224
Summary 226
References 228
Chapter 11. Developing a Hazard Prevention and Control System 229
Introduction 229
Managing or Controlling Hazards 229
Engineering Controls 230
Administrative Controls 237
Personal Protective Equipment 238
Interim Protection 240
General Safety Rules 240
Work Practices 241
Limitations to Controlling Hazards with Safe Work Practices 242
Enforcement 243
Who Should Inspect the Workplace? 244
Written Inspection Reports 245
Tracking Hazards 246
Tracking Action Plans by Committee 248
Recognition Systems 248
Disciplinary Systems 249
Control Measures 253
Policy Statement 254
Employee Training and Information 254
Supervisors 255
Employee Participation 255
Work Orders 257
Response Time and Action Planning 257
Practicing Employees from Reprisal 258
Reporting Systems 259
Preventive Maintenance Program 260
Summary 261
References 265
Chapter 12. Conducting Effective Incident Investigations 266
Introduction 266
Definitions 267
Benefits of Root Cause Analysis 267
Incident Prevention 269
Basic Causation Models: Sequence Models 270
What Causes Incidents 275
Elements of the Safety System 277
Understanding the Audit Trail 279
Documenting Steps 281
What Should Be Investigated? 282
Who Should Investigate an Incident? 284
Analysis of Patterns 285
Interviewing Injured Employees 286
Interviewing Witnesses 287
Recreating the Incident 288
Determining Cause 290
Corrective Action Plans 291
Problem Solving Techniques 291
Report of Investigation 292
Summary 294
References 295
Chapter 13. Developing and Administering a Medical Surveillance Program 297
Introduction 297
Why Do You Need a Medical Surveillance Program? 298
Benefits of a Medical Program 298
Who Should Manage the Medical Provider? 299
Preventing Hazards 299
What Services Do You Need from a Medical Provider? 300
The Range of Medical Provider Functions 301
Summary 303
References 304
Chapter 14. Defining Safety and Health Training Needs 305
Introduction 305
Defining a Training Program 306
Management Commitment and Employee Participation 308
Identifying Training Needs 312
Needs Analysis 312
New Employee Orientation 314
Developing Learning Activities 315
Establishing Learning Objectives 315
Course Content Development 316
Conducting the Training 316
How to Train 320
Management Training 324
Supervisor Training 324
Job Orientation 326
Vehicular Safety 327
Personal Protective Equipment (PPE) 327
Emergency Response 327
Periodic Training 328
Evaluating the Program 328
Evaluating Training 329
Recordkeeping 330
Summary 331
References 332
Chapter 15. Understanding Job Hazard Analysis 333
Introduction 333
Benefits of JHAs 333
Assigning Responsibility 334
Conducting a JHA 336
Breaking Down the Job 338
Developing a Priority List of Jobs 339
Using Employee Participation to Develop Task-Specific JHAs 344
Developing an Action Plan to Identify Incidents 346
Summary 347
References 348
Chapter 16. Making Sense of the Behavior-Based Safety Process 349
Introduction 349
What Contributes to At-Risk Behaviors? 349
Understanding Why Employees Put Themselves at Risk 353
The Components of a Behavior-Based System 355
Management Systems 357
Safety Culture Concepts 360
Diseases and Obstacles 362
Risky Behavior 364
Principles of Behavior-Based Psychology 365
Employee Activities 368
Awareness Approach to Behavior Management 368
Assessing the Organizational Culture 370
Core of the Process 373
Sustaining the Change 375
Summary 379
References 380
Part 4: Measuring the Safety Culture 384
Chapter 17. Safety and Health Program Evaluation: Assessing the Management System 386
Introduction 386
The Nature of All Safety Systems 387
Assessment Techniques 392
Healing a Sick System 394
The Deming Cycle 396
What Should Be Evaluated? 397
Who Should Conduct the Review? 397
Evaluation Tools 399
Independent Review 400
Safety Perception Survey 408
Developing and Implementing the Action Plan 414
Summary 414
References 416
Final Words 418
Does Anyone Really Want to Get Hurt? 418
Can You Really Develop a Culture That Will Sustain Itself? 418
Brief Safety History 420
Safety and Quality Are Similar 421
How Long Is the Journey? 422
Let’s Look at the Other Side of Safety 422
Summary 425
References 427
Appendix A: Sample Policy Statement Worksheet 428
Appendix B: Action Planning 434
Appendix C: Sample Forms for Employee Reporting of Hazards, Tracking Hazard Corrections, Follow-Up Documentation 436
Appendix D: Medical Providers 442
Appendix E: Sample Forms for Employee Training 458
Appendix F: Evaluation and Review of Safety and Health Management Programs 464
Appendix G: Sample Safety Perception Survey Form and Questions 508
Index 514

Preface

Many managers and safety professionals consider a written policy as a solution to safety issues. Merely developing procedures does not set the stage for a safety culture. This takes many years of hard work to accomplish. In the development stage, you will see peaks and valleys (ups and downs) in your injuries. This is natural. You must be patient. It is important that you do not react hastily to each situation. If you feel that your process is working then you must learn to manage the process. To help you understand the importance of developing a safety management system, we have divided this book into four parts to help you understand the process.

PART 1: CHARACTERISTICS OF AN EFFECTIVE SAFETY CULTURE


Chapter 1: Does Management Commitment Make a Difference?


Most managers can give many good reasons for improving the way they manage their safety system, but many cannot tell you how to develop and enhance their safety management system. A well-designed management system can help to reduce incidents along with the associated hidden costs; increase efficiency; improve productivity, morale, and quality of products; and reduce the potential for regulatory citations.

This chapter will help you understand the related cost of an incident. We discuss several methods of cost reduction, showing you where some of the cost is, and the advantages of controlling cost.

Chapter 2: Defining a Value System


Some professionals in the safety field all but ignored the concept of safety culture through out the 1980s. As management attempted to improve culture through changing their styles of leadership and through employee participation, professional safety tended to change their approaches very little (possibly afraid of change). They were using the same elements in their safety “programs” that they had always used. Safety programs typically consisted of the usual items: meetings, inspections, incident investigations, and limited use of Job Hazard Analyses (JHAs). Most professionals perceived these tools as the essential elements of a safety program. Not many managers looked at the process as a management system.

According to Dan Petersen, “while OSHA and states’ programs were going down the ‘essential element’ track to safety (as was much of the safety profession), a number of research pieces began to come in with totally different answers to the safety problem. Most of the research results were consistent in saying ‘There are no essential elements’: what works in one organization will not in another. Each organization must determine for itself what will work for it. There are no magic pills. The answer seems to be clear: it is the culture of the organization that determines what will work in that organization.”

In this chapter we try to help you understand the difference between a priority and a value.

Chapter 3: OSHA’s Voluntary Guidelines for Safety Management


As you continue through this book, you will begin to understand why top management must be committed. This commitment must be strong so that a successful management system can be developed, continually improved, and sustained. The OSHA voluntary program that we discuss will be a good place to start. In addition, the voluntary program will provide you a specific perspective on management systems that is suitable for a successful management system.

PART 2: MANAGEMENT ASPECTS OF AN EFFECTIVE SAFETY CULTURE


Chapter 4: Managements Role in Developing an Effective Safety Culture


Too often safety and health program books talk only about the technical aspects of a safety and health program. Some books may include innovative or proactive techniques of incident prevention, while others focus purely on more basic, fundamental incident prevention techniques. One of the basic tenets of developing and ultimately sustaining a safety culture argues that an effective safety culture rests on the shoulders of the management team at an organization, regardless of the structure. Management, starting from the individuals with the most authority, all the way through to front-line management (supervisors, superintendents, leaders, etc.), then all the way to the employee, must be engaged in the effort to systematically reduce and/or eliminate exposure to hazardous situations. These situations encompass both exposures to physical hazards and work practices that put the employee at a greater risk of an injury.

In this chapter, we review a list of principal management leadership traits we have seen effectively utilized throughout our careers in various industries and work environments. For practical purposes, we will focus only on a few of the more apparently critical attributes we have observed, which have helped to maintain a keen focus on the impact of leadership and the safety culture’s management system.

Chapter 5: Journey to a Safety Culture: Determining the Direction of Your Management System


When you plan a trip, you and your family have an objective in mind for making the journey. You make extensive plans to make sure that you are going in the right direction by mapping out your destination. When planning and developing a safety and health program, you must also make sure that your objective for establishing such a program is crystal clear. The first step is to decide how successful you want your program to be and what you want your program to accomplish. The next step is to put your plan in writing. Once you have completed these steps, you can then map out the path toward your established goals and objectives. This is the method used to determine the direction of your program when developing your policy, goals, and objectives.

In this chapter we will help you begin your journey by detailing how to write and communicate your safety and health policy to your employees. In addition, this chapter will help you understand how to establish and evaluate your goals and objectives.

Chapter 6: Management Leadership: Demonstrating Commitment


According to Dan Petersen, safety results require support and behaviors from the entire organization, especially top management. But although commitment starts with top management, it is necessary to get employees to participate to make the management system work. It is important that this process be driven down to the employee level to be successful. Employees are one of the keys to a successful process and must not be forgotten. This is an indicator of the perception of how well the organization is working to create a safe work environment.

Protecting employees from hazards takes top management commitment. This commitment is essential and must be clearly demonstrated.

In this chapter, we will describe ways to provide visible leadership. Ideally, this means participation in a process that demonstrates concern for every aspect of the safety of all employees throughout the organization. In addition, we have included a description of a management system to make sure that contract employees are both protected from hazards and prevented from endangering employees of the owner-company.

Chapter 7: Employee Participation


The success of any business depends on all employees who work in an organization. Protecting employees from hazards on the job not only makes good business sense, but in all cases is the right thing to do. As part of management, you do not have to face this task alone. In this chapter, we outline how employee participation can strengthen your management system and safety program. We provide several case histories for your review.

In addition, we take a look at some of the reasons behind this employee participation and some of the ways you can implement a successful employee-driven program.

Chapter 8: Assigning Safety Responsibilities


Management is the function responsible for establishing the purpose of an operation, determining measurable objectives, and taking the actions necessary to accomplish those objectives.

As a member of management (no matter the environment, large or small), you must understand the importance of assuming accountability for the safety of employees. This could be new employees, transferred employees, contractors (including temporary employees), etc. To be successful you must assign this accountability to someone else in the organization. It is important to understand the difference between assigning responsibilities and delegating responsibilities. You cannot delegate your responsibilities. However, if you assign your responsibilities you will still have control. What you can do is to expect other individuals in the organization to share the responsibility for certain elements of the safety program. Many managers question why they should be assigned the responsibility for safety. In most cases, you have a working knowledge of your business issues and you should be close to your employees. However, as a business grows and the numbers of employees increase, being responsible for all of the details of an effective safety management system may become less feasible. It is important to understand how to have a management system in place for assigning some of the safety responsibilities to others.

In this chapter, we discuss ways to assign the required responsibilities to the appropriate individuals.

Chapter 9: Developing Accountability


Why is it important to develop an accountability management system? Imagine a sports organization with a coach (manager) and players (employees, contractors, temporary employees). Each player is assigned specific tasks and responsibilities that are critical to the success of the team.

In this chapter, we will help...

Erscheint lt. Verlag 25.3.2002
Sprache englisch
Themenwelt Sachbuch/Ratgeber
Technik Elektrotechnik / Energietechnik
Wirtschaft Betriebswirtschaft / Management Unternehmensführung / Management
ISBN-10 0-08-048870-6 / 0080488706
ISBN-13 978-0-08-048870-7 / 9780080488707
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